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Gyratory Crusher Rockbreaker Boom Systems: Maximize Uptime with YZH’s Heavy-Duty Solutions

Author: Kevin     Publish Time: 2021-03-27      Origin: Jinan YZH Machinery Equipment Co., Ltd.

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The Hidden Cost of Gyratory Crusher Blockages: Why Your Mine Needs a Reliable Rockbreaker Boom System

In mining and quarry operations, gyratory crushers are the workhorses of material processing—yet their productivity is often sabotaged by unplanned downtime from blockages. Industry data shows that a single crusher jam can cost mines $12,000 per day in lost production, while manual clearing risks operator safety and extends downtime by 2–4 hours per incident. For medium-to-large crushing plants processing 5,000+ tons daily, these disruptions erode profitability and delay project timelines.

At Jinan YZH Machinery Equipment Co., Ltd., we’ve engineered pedestal rockbreaker boom systems specifically to address these challenges. With 20+ years of expertise in hydraulic attachments and ISO 9001/CE certification, our solutions are trusted by mines in 37 countries to eliminate blockages in minutes, not hours, while reducing long-term operational costs.


Gyratory Crusher Rockbreaker Boom Systems: Maximize Uptime with YZH’s Heavy-Duty Solutions

YZH’s Gyratory Crusher Rockbreaker Boom Systems: Engineered for Unmatched Performance

1. Full-Coverage Design for Maximum Reach

Our boom systems are precision-engineered to provide 360° rotation and extended working ranges, ensuring complete coverage of the crusher’s rock box and throat. For example:

  • BHC 500 Model: Boasts an 8,100 mm horizontal reach and 5,900 mm vertical depth, easily accessing even the deepest corners of large gyratory crushers.

  • WH 1350 Model: Designed for ultra-large crushers, with a 15,350 mm horizontal radius to handle oversized material in ROM hoppers and grizzlies.

Case Study: A copper mine in Peru replaced manual clearing with YZH’s BHC 500 system, reducing blockage resolution time from 120 minutes to 18 minutes and increasing crusher uptime by 22%.

2. Extreme Environment Adaptability

Mines operate in the harshest conditions—and so do our systems:

  • Low-Temperature Resistance: Tested to perform reliably at -45°C (certified for Russian Arctic and Canadian mining projects).

  • Corrosion & Wear Protection: Boom arms are fabricated with high-strength Strenx 700 steel and Hardox 450 wear plates, doubling service life compared to standard steel.

  • Energy Efficiency: Electric motor-driven hydraulic systems consume 1/6 the energy of diesel-powered excavators, slashing operational costs by $48,000/year for a typical mine.

3. Intelligent Controls for Safe, Remote Operation

Safety and efficiency go hand-in-hand with YZH’s smart features:

  • 5G Remote Monitoring: Operators control the boom from a safe distance via real-time video, reducing on-site risks and enabling unattended operation in hazardous zones.

  • Predictive Maintenance Sensors: Vibration and temperature monitoring alert teams to potential issues before failures occur, cutting unplanned downtime by 85%.

  • Modular Hydraulics: Standardized cylinders and quick-connect components minimize spare parts inventory, simplifying maintenance and reducing repair time by 40%.

Gyratory Crusher Rockbreaker Boom Systems: Maximize Uptime with YZH’s Heavy-Duty Solutions

Why Global Miners Choose YZH: Beyond Equipment, a Partnership in Productivity

Certified Quality & Compliance

Our systems meet strict international standards, including:

  • ISO 9001:2015 quality management

  • CE PED 2014/68/EU pressure equipment certification

  • Mining Safety Certificate (China National Coal Association)

Proven Global Track Record

  • Australia: An iron ore mine increased annual output by 200,000 tons after installing YZH’s rockbreaker system, thanks to reduced crusher downtime.

  • Saudi Arabia: A limestone quarry eliminated 95% of manual clearing tasks, lowering labor costs by $150,000/year.

  • Kyrgyzstan: A gold mine operating at 3,800m altitude relies on YZH’s high-altitude hydraulic systems for year-round productivity.

Custom Solutions, Fast Delivery

We don’t just sell equipment—we engineer solutions tailored to your crusher model (Metso, Nordberg, Terex, etc.) and material type (hard rock, ore, limestone). With a 15,000㎡ manufacturing base and 300+ skilled workers, standard models ship in 15–20 days, while custom designs are delivered in 45 days or less.

Gyratory Crusher Rockbreaker Boom Systems: Maximize Uptime with YZH’s Heavy-Duty Solutions

Take Action: Maximize Your Crusher Uptime Today

Don’t let blockages erode your profits. Contact YZH for:

  • Free Site Assessment: Our engineers will analyze your crusher layout and material characteristics to recommend the optimal boom system.

  • 3D Simulation: Visualize how our boom will operate in your rock box before purchase.

  • 24/7 Support: Global service teams ensure rapid response to maintenance needs (average on-site arrival time: 72 hours).

Get in Touch

WhatsApp: +86 15610128027

✉️ Email: yzh@breakerboomsystem.com

Website: www.yzhbooms.com

“YZH’s rockbreaker boom turned our most frustrating downtime problem into a non-issue. We’ve already recouped our investment in 6 months.”

— Mining Operations Manager, Western Australia





 Jinan YZH Machinery Equipment Co., Ltd
ABOUT COMPANY
Since 2002, YZH has specialized in providing custom pedestal rockbreaker boom systems for mines and quarries worldwide. We combine 20+ years of engineering expertise with rigorous CE-certified quality to boost your productivity and safety through superior design. We don't just sell equipment,we deliver a partnership built on problem-solving.​​​​​​​
CONTACT INFO
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E-mail: yzh@breakerboomsystem.com
WhatsApp: +861561012802​​​​​​​7
Tel: +86-531-85962369 
Fax: +86-534-5987030
Office Add: Room 1520-1521, Building 3, Yunquan Center, High & New Tech Development Zone, Jinan City, Shandong Province, China.
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