Views: 0 Author: Kun Tang Publish Time: 2026-04-27 Origin: Jinan YZH Machinery Equipment Co., Ltd.
Walking through a Chilean copper mine last year, I noticed something: their oversize material was blocking the crusher for hours each shift. The problem wasn't their blasting — it was their breaking equipment.
They were using a method designed for the 1980s.
Today's rock breaking equipment delivers twice the productivity at half the operating cost. After 24 years at YZH manufacturing breaking systems, I'm going to show you what's changed and how to optimize your operation.
Traditional rock breaking relied on secondary blasting and manual jackhammers. These methods were slow, dangerous, and inconsistent. Modern hydraulic breaking systems changed everything.
At YZH our equipment delivers controlled, powerful breaking with operator safety as the priority. Our systems work continuously without the delays and hazards of traditional methods.
Today's mining and quarrying operations demand:
Higher productivity with lower operating costs
Reduced safety incidents
Minimal crusher downtime from oversize material
Flexibility to adapt to changing material characteristics
Automation and remote operation capabilities
YZH designs equipment addressing each of these requirements.
Pedestal boom systems mount permanently at fixed locations — typically crusher feed points, grizzly stations, and transfer points.
How They Work:
Heavy-duty base mounts to concrete or steel structure
Articulated arm positions breaker precisely over material
Hydraulic actuators control reach and positioning
Operator controls breaker and positioning from protected location
Advantages at YZH:
Unlimited continuous operation without repositioning
Highest impact energy delivery per dollar invested
Minimal operator fatigue with ergonomic positioning
Lower per-ton breaking cost at high volumes
Applications:
Primary breaking at crusher feed
Grizzly station material reduction
Conveyor belt oversize clearing
Mill feed preparation
YZH's pedestal systems accommodate breakers up to 15,000 joules with reaches to 12 meters.
Mobile systems mount on wheeled or tracked platforms for transport between breaking locations.
How They Work:
Self-contained power system (diesel or electric)
Hydraulic breaker mounted on articulated arm
Operator station or remote control
Mobility to multiple breaking points
Advantages at YZH:
Flexibility for variable breaking locations
Lower initial capital investment
Rapid deployment to new breaking zones
Adaptable to changing operational layouts
Applications:
Quarry faces with scattered oversize
Multiple crusher or grizzly stations
Demolition sites with unpredictable material
Mobile processing operations
Stationary breakers mount directly to existing structures without dedicated booms.
Applications:
Chute and hopper breaking
Bin clearing
Conveyor belt roller protection
Simple breaking points with limited reach requirements
YZH supplies stationary systems and compatible breakers for these applications.
Proper breaker positioning dramatically affects productivity and efficiency.
Optimal Approach Angles:
70-90 degrees to material surface for general breaking
45-60 degrees for splitting and prying action
Adjust angle to follow natural fracture planes
Reach Planning:
Position as close to material as possible
Minimize arm extension (more power, more control)
Plan for material fragmentation paths
For Blocky Material:
Identify natural fracture lines
Start at edges to create release points
Work toward center
Allow material to fall and self-break
For Massive Material:
Create initial fractures with point blows
Work systematically across surface
Concentrate energy at stress points
Let repeated impacts propagate cracks
For Bridged Material:
Clear surrounding material first
Break support points
Allow controlled collapse
At YZH we advise clients on:
Breaker sizing for material characteristics
Operating pressure and flow optimization
Tool selection for specific materials
Preventive maintenance schedules
Operator training programs
Proper optimization typically doubles productivity compared to default settings.
YZH provides complete breaking solutions beyond just the equipment:
Power Packs:
Dedicated hydraulic power for breaker operation
Multiple capacity options matching breaker requirements
Heat management for continuous operation
Filter systems for hydraulic cleanliness
Control Systems:
Manual pendant control
Radio remote control (operator safety)
Automated breaking programs
Integration with process control systems
Accessories:
Tool storage and handling systems
Dust suppression equipment
Sound dampening for urban applications
Under-rock protection systems
Every operation has unique requirements. YZH engineers custom solutions:
Special reach configurations
Extreme environmental packages
Remote operation systems
Integration with new or existing infrastructure
Underground and surface mining demand robust equipment with high reliability. YZH systems operate in:
Copper and gold mining (primary breaking)
Iron ore processing (secondary breaking)
Coal handling (stone removal)
Limestone and aggregates
Aggregate production requires cost-effective breaking at crusher feed. Our pedestal boom systems deliver the lowest per-ton breaking cost for high-volume quarry operations.
Breaking concrete and rock in urban environments requires:
Controlled energy delivery
Dust and noise management
Remote operation for operator safety
Precision breaking near existing structures
YZH supplies equipment meeting these specialized requirements.
With 24 years of manufacturing experience, YZH delivers equipment built for demanding applications worldwide.
Engineering Excellence: Every system designed for reliability and performance
Premium Components: Quality parts from trusted suppliers ensure longevity
Comprehensive Testing: All equipment tested before shipment
Global Support: Spare parts availability worldwide
Technical Partnership: Support throughout equipment life
YZH offers:
Pedestal boom systems (light to mining class)
Mobile boom systems (wheeled and tracked)
Stationary breakers
Compatible hydraulic breakers
Power packs and control systems
Contact YZH today to discuss your breaking requirements. Our engineering team analyzes your material, volume, and operational parameters to recommend optimal equipment configurations.
Required size depends on material characteristics, volume, and installation constraints. YZH's engineering team evaluates your specific application to recommend optimal reach, capacity, and breaker specifications.
Pedestal booms eliminate mobile equipment repositioning time. The operator positions material at the fixed breaking point, maximizing continuous operation. Typical productivity improvement: 40-60% compared to mobile equipment.
Daily lubrication, weekly inspections, and periodic seal replacement maintain peak performance. YZH provides complete maintenance schedules and spare parts support for all our equipment.
Yes, YZH engineers custom mounting solutions for new installations and retrofits. We work with your civil and structural teams to ensure proper integration.
YZH provides comprehensive warranties covering manufacturing defects. Standard terms include 12-month warranty on structural components and 6 months on hydraulic and control systems.
Yes, YZH provides on-site operator training and maintenance training for your team. Proper operation and maintenance maximizes equipment life and productivity.
Calculate: current breaking cost per ton, equipment investment, installation costs, and expected productivity improvement. YZH helps clients develop detailed ROI analyses for equipment decisions.
YZH supports international projects with detailed engineering documentation, multilingual technical support, and global spare parts logistics. We have experience supporting installations on every continent.
Written by Kun Tang, CEO of YZH
Kun Tang founded YZH and has led the company's growth into a premier manufacturer of hydraulic breaking equipment. YZH serves mining, quarrying, and construction operations globally.
