YZH High-Performance Fixed Rock Breaker System at Cement Plant

YZH High-Performance Fixed Rock Breaker System at Cement Plant

YZH fixed rock breaker system is a rugged and intelligent solution engineered specifically for demanding environments like cement plants. Designed to manage and eliminate oversize materials at crushers, hoppers, or grizzlies, this machine ensures seamless production flow, reduced downtime, and enhanced workplace safety. With its integrated hydraulic and electrical control technology, it delivers precision, power, and reliability for heavy-duty material handling tasks.

Electrical Principle of Fixed Rock Breaker System

At the heart of the YZH fixed rock breaker system is a smart electrical control network that enables remote operation, system monitoring, and automation:

Remote Operation Console: Equipped with joystick controls or wireless interfaces, operators can safely and precisely maneuver the boom and breaker from a distance.

Control Panel & PLC: An intelligent control unit processes input commands and coordinates boom movement and breaker activation with minimal latency.

Integrated Safety Systems: Emergency stops, overload protection, and sensor feedback loops are embedded to maintain operator safety and machine integrity.

Power Supply: The system typically runs on industrial-grade AC power, ensuring consistent voltage to drive all electrical and electro-hydraulic components.

Hydraulic Principle of Fixed Rock Breaker System

Hydraulic power is the muscle of the system, enabling robust motion and high-impact energy transmission:

Hydraulic Pump & Motor Unit: A high-capacity pump, driven by an electric motor, delivers pressurized oil to actuate the system.

Boom Movement: Hydraulic cylinders precisely control the rotation, elevation, and extension of the boom.

Breaker Actuation: The hydraulic hammer utilizes high-pressure oil to generate rapid, forceful blows capable of fracturing large rock or material clogs.

Control Valves & Filters: The flow is regulated by high-performance valves, and the circuit is protected with filters and cooling elements to ensure durability.

Key Characteristics of Fixed Rock Breaker System

Stationary Base: Fixed pedestal mounting ensures structural stability in high-vibration cement plant environments.

Heavy-Duty Boom: Engineered for strength and fatigue resistance, the boom can handle extended, repetitive use without failure.

Optimized Reach & Coverage: Customizable reach and articulation options allow the system to access deep or hard-to-reach zones around crushers or hoppers.

Remote Precision Control: Operators can work from safe control cabins, minimizing exposure to dust, debris, and mechanical hazards.

Maintenance-Friendly Design: Centralized grease points, easy-access service panels, and durable seals simplify upkeep and extend lifecycle.

Working Mode and Principle of Fixed Rock Breaker System

When large chunks of limestone or raw materials jam the primary crusher or block the feed hopper, the operator activates the system.

The boom is hydraulically extended and positioned over the blockage area using joystick control.

The breaker delivers high-energy impact blows to reduce the material to manageable sizes.

Once the obstruction is cleared, the material resumes flow, ensuring continuous processing without halting operations.

This working cycle prevents production interruptions and reduces manual intervention in hazardous zones.

Advantages of Fixed Rock Breaker System

Boosts Plant Efficiency: Minimizes crusher downtime and improves throughput in cement production lines.

Protects Equipment: Prevents mechanical damage to crushers by managing oversize rocks before they enter the system.

Safe Operation: Keeps workers away from dangerous breaking zones with remote, real-time control.

Tailored for Cement Plants: Withstands dust, high temperatures, and abrasive conditions typical of cement environments.

Reliable and Durable: Engineered for non-stop, heavy-duty applications with minimal breakdowns or servicing needs.

Applications of Fixed Rock Breaker System

Cement Plants: Clearing oversize limestone or clinker at primary crushers or apron feeders.

Preheater Towers & Clinker Coolers: Managing buildup and flow blockages.

Limestone Crushing Stations: For secondary breaking of large quarry stones before grinding.

Raw Material Hoppers: Keeping hoppers free-flowing and preventing bridging or arching of bulk materials.

Aggregate Storage Yards: Handling large chunks in reclaim tunnels or material feed zones.

Specification of Fixed Rock Breaker System