YZH Remote-Operated Stationary Rock Breaker Boom System with Extended Reach

YZH Remote-Operated Stationary Rock Breaker Boom System with Extended Reach

YZH stationary rock breaker boom is an advanced material handling machinery solution engineered to enhance primary crushing efficiency in mining, quarrying, and aggregate processing operations. With its extended reach and precision-controlled hydraulic boom system, this machine is designed to eliminate blockages, break oversized rocks, and ensure smooth material flow-all from a safe, remote location.

Electrical Principle of YZH Stationary Rock Breaker Boom System:

The electrical system of  YZH stationary rock breaker boom serves as the nerve center, ensuring smart, responsive, and safe operation:

Remote Control Interface: Operators manage all boom movements and hammer functions through a joystick or wireless control console, enabling real-time, accurate positioning from a safe distance.

PLC/Relay-Based Control: Programmable logic controller or relay system interprets operator commands and translate them into coordinated mechanical actions.

Electric Motor Integration: In hybrid setups, electric motors power the hydraulic pump, offering energy-efficient and consistent performance.

Safety Mechanisms: The system includes emergency stop circuits, overload protection, and status indicators for fault diagnostics and operational safety.

Hydraulic Principle of YZH Stationary Rock Breaker Boom System:

The hydraulic system provides the brute force behind every movement and strike of the breaker boom:

Hydraulic Power Unit (HPU): A powerful pump, often driven by an electric motor, generates high-pressure oil that energizes the boom and breaker.

Precision Control Valves: Directional and pressure-control valves modulate oil flow to ensure smooth, controlled articulation and hammer impact.

Cylinders and Hoses: Heavy-duty hydraulic cylinders power the multi-joint boom, while high-pressure hoses ensure fluid delivery and reliability.

Energy Efficiency: Flow control and accumulator options help reduce energy loss and maintain consistent force output.

Key Characteristics of YZH Stationary Rock Breaker Boom System:

Extended Boom Design: Offers a wider working envelope, capable of reaching deeper hoppers and larger feed zones without repositioning.

Heavy-Duty Steel Structure: Built to endure intense workloads, vibration, and weather conditions.

Multi-Axis Movement: The boom system features several pivot joints and slewing capabilities for precise positioning in confined spaces.

Remote Operability: Ensures complete control of the boom and breaker from a distance, keeping operators out of danger zones.

Custom Configurations: Available in a range of boom lengths, breaker sizes, and mounting options to suit specific site requirements.

Working Mode and Principle of YZH Stationary Rock Breaker Boom System:

When oversized rock obstructs the crusher or grizzly, the operator initiates the boom system remotely.

The boom is hydraulically deployed and maneuvered to position the breaker directly above the obstruction.

The hydraulic breaker delivers a series of high-impact blows to fragment the material.

Once fragmented, the material resumes its flow into the crusher or conveyor without halting production.

This sequence ensures continuous operation, reducing manual intervention and production delays.

Advantages of YZH Stationary Rock Breaker Boom System:

Enhanced Safety: Removes operators from high-risk zones near crushers and hoppers.

Wider Coverage: The extended boom reaches deeper and farther, minimizing the need to relocate equipment.

Increased Productivity: Quickly clears blockages to keep material flowing.

Lower Operational Costs: Reduces the need for manual labor and prevents crusher damage.

Long-Term Reliability: Built to withstand extreme environments with minimal maintenance.

Applications of YZH Stationary Rock Breaker Boom System:

Open-Pit and Underground Mines: For primary crusher blockage clearing and secondary rock breaking.

Aggregate Quarries: To manage oversize stone at vibrating grizzlies and feeders.

Cement and Lime Plants: Clearing hopper jams and managing clinker or limestone feed.

Metallurgical Facilities: For slag management and oversized metal fragment processing.

Tunnel Boring Projects: For secondary rock fragmentation in confined tunneling environments.

Specification of YZH Stationary Rock Breaker Boom System: