Views: 3 Author: Kevin Publish Time: 2020-09-20 Origin: YZH Machinery Equipment Co., Ltd.
YZH’s latest generation 5G teleoperation pedestal boom rockbreaker systems have successfully completed Factory Acceptance Testing (FAT) and are now ready to be shipped to front‑line mining operations.
These systems are engineered for primary crusher stations where oversized or awkwardly shaped rock can cause bridging events, halt production, and create serious safety risks if handled with manual methods or mobile equipment alone.
At jaw crusher inlets and grizzly feeders, even a single oversize rock can stop the entire plant, leading to unplanned downtime, lost production, and potential damage to critical equipment.
Traditionally, many sites rely on excavators working close to the crusher, or even manual interventions in hazardous zones, which exposes operators to dust, noise, flying debris, and fall‑of‑ground hazards.
A stationary pedestal boom rockbreaker, purpose‑built for the crusher layout, turns this bottleneck into a controlled, repeatable process by giving operators a dedicated tool for clearing blockages quickly and safely.
The new 5G teleoperation rockbreaker solution has been developed by YZH in cooperation with leading mining research and engineering partners, combining field‑proven pedestal boom hardware with advanced remote control and video systems.
This collaboration brings together decades of experience in rockbreaker design, mining automation, and plant engineering, ensuring that each system meets real‑world requirements for reliability, maintainability, and 24/7 operation in harsh environments.
During FAT, every boom is tested against its project‑specific engineering specifications, including reach, coverage of the crusher mouth, hydraulic performance, and control responsiveness, so it arrives on site ready to be integrated into the plant with minimal commissioning time.
Built on YZH’s existing pedestal boom product platform, the 5G teleoperation system adds a modern “sense–connect–control” layer designed for remote, high‑precision rock breaking.
5G low‑latency connectivity
The rockbreaker is connected to a remote control room via a dedicated 5G network or fiber‑backed 5G solution, enabling low‑latency bidirectional data and command transmission so operators can control the boom in real time from a safe location.
Multi‑camera HD video coverage
Multiple HD industrial cameras are installed around the crusher feed opening and surrounding structures, providing close‑up and wide‑angle views that help operators assess rock size, shape, and crusher conditions before every blow.
Remote operator console
Operators work from a protected control room using an ergonomic console that mirrors the feel of an on‑site cabin, with joysticks, screens, and system diagnostics integrated into the plant control network for centralized supervision.
Flexible control modes
Depending on the project, the system can be combined with traditional cabin control or radio remote control to support different operating philosophies and redundancy requirements across the life of the mine.
Introducing a 5G teleoperated rockbreaker boom at the primary crusher delivers measurable improvements in safety and productivity for mining and aggregates operations.
Improved operator safety
Teleoperation keeps personnel away from the crusher pocket and high‑risk zones, reducing exposure to dust, noise, flyrock, and unexpected rock movement while still giving operators precise control over every hammer blow.
Reduced downtime and stable throughput
Because blockages can be cleared quickly and consistently, sites see shorter stoppages, fewer production interruptions, and smoother material flow into the crusher, which directly translates into higher effective plant utilization.
Foundation for smart and autonomous operations
The combination of fixed rockbreaking infrastructure, 5G connectivity, data logging, and integration with plant control systems lays the groundwork for future features such as semi‑automated breaking sequences, collision avoidance, and predictive maintenance analytics.
5G teleoperation systems for pedestal boom rockbreakers are already being piloted and adopted at mines and quarries that are moving toward “fewer people on the bench” and remote‑operated plants.
As connectivity improves and more sites invest in digital infrastructure, YZH’s 5G‑enabled rockbreaker solutions are positioned to become a core element of modern primary crushing circuits in metals mining, aggregates, cement, and other bulk material industries.
YZH continues to refine these systems based on field feedback, with a focus on robust mechanical design, operator‑friendly controls, and seamless integration into existing plant automation, so customers can realize the full value of remote rockbreaking with minimal disruption to current operations.
Mine operators, plant engineers, and project EPCs who are evaluating ways to reduce crusher downtime and increase operator safety can work with YZH to develop a site‑specific 5G teleoperation rockbreaker solution.
From initial layout studies and reach simulations to FAT, on‑site commissioning, and long‑term service support, YZH provides end‑to‑end engineering and lifecycle assistance to ensure each pedestal boom system delivers reliable performance over many years of operation.
